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Specialized drying machine production line

Dry modified starch complete equipment production line

1、 Overview
At present, with the development of industrial production technology, new products continue to emerge. The properties of original starch are no longer suitable for the various needs of existing industrial products. However, modified starch, after modifying original starch, has different excellent properties and is increasingly favored by food, paper, textile, chemical and other industries. The deep processing of raw starch to produce modified starch has broad market prospects.


2、 Market forecast
With the continuous development of industrial production technology and the emergence of new products, the properties of original starch are no longer suitable for the needs of current industrial products and technological development. Modified starch, on the other hand, exhibits various excellent characteristics after modifying original starch to meet the requirements of improving industrial product quality. With the popularization of modified starch applications, it has become increasingly popular in food, paper, textile, pharmaceutical, chemical and other industries. The application fields are becoming wider and the scope of application is expanding. From the current products provided by China's modified starch industry, both the types and quantities of products cannot meet the strong demand in the market. Every year, we have to rely on imports of 100000 tons in 2004. Last year, we imported about 130000 tons, and the number of imported products has been increasing year by year. This shows that domestic modified starch enterprises are currently unable to meet the increasing demand in the domestic market, and the market demand space is very large. China's modified starch industry started relatively late, with a national production of 230000 tons of modified starch in 2002, 300000 tons in 2003, and 500000 tons in 2004, far from meeting market demand. In 2004, the consumption of paper and cardboard in China was 47.84 million tons, estimated to be 50.31 million tons in 2005, and 66.04 million tons in 2010. Based on an average usage of 1% modified starch, the potential market for modified starch in the paper industry is 500000 to 600000 tons. The market potential for modified starch used in meat products is even greater. In 2004, China's annual production of meat products was about 2 million tons. If the addition amount is 15%, it would require 300000 tons of modified starch. The production of meat products in foreign countries is generally 30-40% of the meat production. In the future, based on 10% of the meat processing volume in China, the production of meat products will be 11 million tons. If modified starch is used at 15%, the demand for modified starch will be 1.65 million tons. Instant noodles are a major consumer of modified starch, with an annual output of about 1.5 million tons. It is expected to reach 1.7 million tons in 2007. If modified starch is used at 10-15%, the potential market for modified starch is 250000 tons. The market demand in the above three fields will reach over 1 million tons. In addition to its applications in other industries, it can be said that the market potential of modified starch is huge and promising, which has been verified by the market demand in recent years. At present, foreign modified starch companies are also optimistic about the Chinese market. National Starch Company of the United States has established a factory in Shanghai, Cargill of the United States has also set up a factory in China, and large modified starch companies such as Avibe of the Netherlands have already entered the Chinese market. It can be seen that large foreign companies are also optimistic about the development prospects of China's modified starch market. China's 15th Five Year Plan and 2010 Development Plan propose that from 2005 to 2010, the production of modified starch in China will reach 700000 tons and 1.5 million tons respectively. At present, the demand for modified starch in China's market is over 1 million tons, with a production of only 700000 tons and a market gap of 300000 tons. From this, it can be seen that the development potential of China's modified starch industry is enormous and the prospects are promising. The production of modified starch has good economic benefits. Mainly manifested in the high added value of the product, wide sources of raw materials, and wide application fields, it is an irreplaceable low-cost new industrial raw material.


3、 The main varieties produced by the dry modified starch production line are:
A series of modified starch products including phosphate starch, cationic starch, yellow dextrin, white dextrin, oxidized starch, medicinal starch, etc. The product can be widely used in industries such as pharmaceuticals, papermaking, textiles, food, adhesives, etc.



4、 Schematic diagram of the production process of dry modified starch



5、 Unit product utility consumption



6、 Personnel List of Modified Starch Workshop




7、 Production process and technical characteristics of dry modified starch:
The dry process modified starch production technology and equipment are proprietary technologies and equipment developed by our company. This technology and equipment are independently developed by our company and have been successfully applied in multiple modified starch enterprises. This technology has been validated in actual production by multiple modified starch enterprises. The mature process technology and advanced equipment enable continuous production. Its characteristics are: the mixing equipment adopts the high-speed mixing machine independently developed by our company, ensuring the uniformity of chemicals and mixtures, and guaranteeing the quality of products in the later stage. The dry process reactor adopts internationally recognized spiral tube jacket reactors with high thermal efficiency, fast heating, uniform reaction, no material storage, accurate temperature control, and stable product quality. The heat transfer area is doubled compared to other products. It is based on our company's previous production experience, and has undergone fundamental reforms in equipment structure, heating method, and feeding method, which has increased its thermal efficiency by more than 50%, greatly shortened reaction time, and improved equipment utilization. It has explored successful experience for the large-scale and continuous industrial production of dry process modified starch, and has opened up a new path for absorbing foreign technology to achieve domestic dry process production of modified starch.

8、 Characteristics of dry modified starch production process:
The process route is short, the investment is low, the start-up is fast, the energy consumption is low, the cost is low, the efficiency is high, the product yield is over 95% high, the production capacity is adjustable, the product quality is stable, the variety is easy to change, the production can be continuous, there is no "three wastes" pollution in the production process, and no environmental protection investment is required.
Dry modified starch complete equipment production line


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